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Failure of Thermoplastics – Part 1: Characterization and Testing

In recent years the light weight construction has become more and more important due to the rising demand of energy savings. Coming along with that reason plastics substitute other materials and they are also carrying the applied loads. Therefore it is necessary to consider the deformation behavior (plasticity) as well as damage and failure in the material model. The tensile test is a standard testing method for many different materials to determine elasticity, plasticity and failure. Compression and shear tests have a rather scientific character, they can be used to determine elastic and plastic properties, but failure never occurs in the favored triaxiality. Due to DIC (digital image correlation) all these tests are time consuming and in the case of dynamic testing also cost intensive. To characterize the dynamic deformation behavior dynamic bending tests on 4a impetus are a cost-efficient alternative. The bending case is also the most frequently occurring load case in reality. As a result of the processing plastics have different mechanical properties at the outer surface compared to the inner core. So the bending properties (stiffness, failure behavior …) are accordingly higher and near to reality because of the higher loading of the outer fiber compared to the tension properties. Using 4a impetus one gets a complete system from the test to the validated material card.